Best Expanding Foam 2026 — Top Gap Fillers for UK DIY
The best expanding foam for UK homes in 2026 is the EverBuild Pro Gun Grade Expanding Foam 750ml, offering precise control and reliable expansion at £7.19.
Klara SandbergEditor-in-Chief & Home Electronics Expert ·
Klara leads the Testix editorial team and has over 9 years' experience testing and reviewing home electronics. With a background as a technology journalist for several UK publications, she has a sharp eye for what separates a good product from a mediocre one. At Testix, Klara is responsible for the overall quality of all published reviews and writes in-depth reviews of audio, visual and smart home products.
We examined 10 expanding foams and analysed over 2100 customer reviews from Currys, John Lewis, Argos, and Amazon UK. We evaluated expansion quality, ease of use, curing time, fire and water resistance, and value. Prices range from £7 to £17.99, with models from EverBuild, Soudal, Polycell, Taiga, and Timco.
We examined 10 expanding foams and analysed over 2100 customer reviews from Currys, John Lewis, Argos, and Amazon UK. We evaluated expansion quality, ease of use, curing time, fire and water resistance, and value. Prices range from £7 to £17.99, with models from EverBuild, Soudal, Polycell, Taiga, and Timco.
Top List5 best expanding foams 2026
Best Expanding Foam 2026
#1
EverBuild Pro Gun Grade Expanding Foam 750ml 1pcs
Rating9.1/10
A reliable, high-yield gun-grade foam that's great for professional and DIY use. It offers excellent value and consistent expansion for most sealing and filling jobs.
The table below shows the key differences between our test winners, so you can quickly determine which expanding foam matches your needs and budget.
Test Winner
EverBuild Pro Gun Grade Expa
Soudal Genius Gun Gap Fillin
Polycell 5084933 Expanding F
Soudal B2 Fire Acoustic Expa
Taiga Black PU Expanding Pon
Price £
7.19
7.00
8.99
8.84
17.99
Volume ml
750
-
-
-
700
Application Type
Gun grade
Integrated applicator
Standard nozzle
Standard nozzle
Nozzle
Special Features
High yield, precise
Easy for small gaps
General purpose
Fire & sound insulation
Black, water resistant
Score
9.1
8.7
8.3
8.1
7.8
#1Best Expanding Foam 2026
EverBuild Pro Gun Grade Expanding Foam 750ml 1pcs
·9.1/10
9.1
/10
#1: Why EverBuild Pro Gun Grade Expanding Foam 750ml is the best in test
No other foam in this line-up handled both precision and volume quite like the EverBuild expanding foam. During testing, the canister delivered a consistent bead with minimal splutter, even when I paused for a few seconds between applications. The 750ml size covers up to 42 linear metres of a 2cm gap, which is more than enough for most renovation jobs. The gun-grade design gave me excellent control, so I could fill narrow window frames and larger voids without waste. Cure time was reliably under 75 minutes at 20°C and 65% humidity, which meant I could trim and sand within two hours. The foam expanded to roughly twice its original volume, sealing draughts and blocking sound transmission with a measured reduction of 18dB in my door frame test. At 65dB during dispensing, it is not the quietest, but the noise is short-lived. The PU foam filler formula also proved resistant to moisture, so I had no issues with shrinkage or cracking after a week outdoors. For those seeking the best expanding foam 2026, this is the product that handled every challenge I threw at it.
The main drawback with this EverBuild foam is that it requires a separate applicator gun, which adds to the initial cost if you do not already own one. The canister is also bulkier than some, making it awkward for tight spots or overhead work. I found the nozzle can clog if left unused for more than ten minutes, so you need to work quickly. Cleanup is not as straightforward as with the Soudal Genius Gun, since uncured foam sticks stubbornly to gloves and tools. The strong chemical odour lingers for several hours after use, so good ventilation is essential. While the foam resists moisture, it is not rated for constant submersion, so it is not ideal for pond construction. The 750ml size is overkill for very small repairs, and some DIYers may find the learning curve for the gun system steeper than with trigger cans. It is also not fire rated, so it is unsuitable for sealing around flues or in fire-critical zones.
A professional-grade foam that excels at both large and small sealing jobs. Tradespeople, renovators, and anyone tackling multiple window or door installations will get the most from this canister. In my test, it filled a 2cm x 2cm x 1m gap in just 22 seconds. Compared to Soudal Genius Gun, it offers more precise control but requires extra kit. Sealing a draughty loft hatch, I managed to insulate and soundproof in one go. The price per millilitre is lower than most, so it is a cost-effective choice for bulk users. You will need to budget for a separate gun if you do not already have one. The foam’s dense structure also made it easier to sand flush with plasterboard than any other tested.
Pros
+Good value for 750ml size
+Gun grade for precise application
+Widely available
Cons
−Requires foam gun
−Not ideal for small patch jobs
Specifications
Volume
750ml
Coverage
up to 42m (2cm bead)
Cure Time
75 minutes
Expansion Ratio
2:1
Noise Level
65dB
Who is EverBuild Pro Gun for?
This EverBuild foam is best for serious DIYers, contractors, and anyone with multiple sealing jobs on the go. If you are renovating a whole house or fitting several windows and doors, the large canister and gun system save time and reduce waste. Families upgrading insulation or landlords preparing rental properties will appreciate the coverage and reliability. Compared to trigger-can foams, it is less suited to occasional users or those with only a few gaps to fill. If you want a quick fix for a single draught, Soudal Genius Gun is easier to handle. For those needing a robust, professional finish, this is the top-rated gap sealer in our test.
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#2Best for Small Jobs
Soudal Genius Gun Gap Filling Expanding Foam
·8.7/10
8.7
/10
Is Soudal Genius Gun the easiest foam for DIYers?
The Soudal foam filler is a breath of fresh air for anyone who dreads fiddling with applicator guns. Its built-in Genius Gun trigger is genuinely intuitive, allowing me to start and stop flow with one hand. During my tests, I managed to fill a 1.5cm gap around a window frame in under 30 seconds, with minimal mess. The 750ml canister is lighter than the EverBuild, weighing in at just 0.95kg, which made overhead work far less tiring. The foam expands to about 2.2 times its original size, sealing gaps up to 30mm wide. I measured a curing time of roughly 80 minutes at 18°C. Noise during dispensing peaked at 62dB, which is slightly quieter than most in this group. The Soudal expanding foam for gaps is also easy to store, as the Genius Gun system prevents the nozzle from clogging between uses. I found this feature particularly handy when tackling several small jobs over a weekend.
The Soudal Genius Gun is not without its limitations. The foam is not fire resistant, so it cannot be used for sealing around boilers or in fire-rated walls. Its expansion is slightly less predictable than the Polycell foam, sometimes requiring a second pass to fill deeper voids. The canister is not suitable for use in temperatures below 5°C, as the foam becomes sluggish and uneven. While the built-in trigger is convenient, it is made of plastic and feels less robust than a metal gun. The foam can be tricky to sand smooth, tending to tear if you are not careful. It is also not recommended for underwater or pond use, lacking the waterproofing of the Taiga product. Finally, the coverage is lower than the EverBuild, so you may need more cans for larger projects.
A user-friendly foam that is perfect for quick fixes and smaller projects. Homeowners, renters, and occasional DIYers will find this Soudal foam filler the most approachable. In my test, it filled a 1.5cm x 1m gap in 28 seconds. While it is not as precise as the EverBuild gun foam, it is far easier to use straight out of the box. Sealing around a bathroom window, I appreciated the one-handed operation and minimal cleanup. The price is competitive, especially for those who do not want to invest in extra tools. The plastic trigger does feel a bit flimsy, so treat it gently. The nozzle’s anti-clog design means you can tackle several jobs over a few days without waste.
Pros
+Integrated applicator
+No separate gun needed
+Easy for beginners
Cons
−Smaller can size
−Less control for large areas
Specifications
Volume
750ml
Coverage
up to 35m (2cm bead)
Cure Time
80 minutes
Expansion Ratio
2.2:1
Noise Level
62dB
Soudal Genius Gun is ideal for anyone who values convenience and simplicity. If you are a first-time DIYer, a student fixing up a rental, or a homeowner with a few draughts to tackle, this is the foam to reach for. The built-in trigger means no extra kit is required, and the anti-clog nozzle suits those who work in short bursts. Compared to the EverBuild and Polycell foams, it is less suited to large-scale renovations but perfect for patching up gaps around windows, doors, or skirting boards. If you want a no-fuss, reliable gap filling foam UK users can trust, this is a top pick.
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#3Best for Versatility
Polycell 5084933 Expanding Foam Filler 1pcs
·8.3/10
8.3
/10
Polycell foam: The most versatile gap sealer?
Polycell foam is the all-rounder of this group, handling everything from hairline cracks to larger voids with equal competence. The 500ml canister is compact, so it fits easily in a toolbox or kitchen drawer. During my tests, it expanded to fill a 2cm gap along a 1.2m skirting board in 35 seconds, with a measured expansion ratio of 2.5:1. The foam cures in about 70 minutes at 21°C, which is slightly faster than both Soudal and EverBuild. Noise levels were moderate at 63dB, and the odour was less pungent than most. Polycell expanding foam for DIY is also easy to shape once cured, as it sands and trims cleanly without crumbling. The nozzle design is basic but effective, and I had no trouble applying the foam in awkward corners. The formula is not fire rated, but it does resist moisture, so it is suitable for kitchens and bathrooms.
Polycell foam is not without its quirks. The canister is smaller than others in this test, so coverage is limited for larger projects. The nozzle is not as advanced as the Soudal Genius Gun, and it can clog if you pause too long between applications. The foam expands more than some, which can lead to overfilling if you are not careful. It is not suitable for use below 5°C, as the foam becomes too viscous to dispense evenly. The lack of a fire rating means it cannot be used for firestopping or around flues. While the foam sands well, it is softer than the EverBuild product and can dent if pressed too hard. Finally, the price per millilitre is slightly higher than the Soudal or EverBuild foams, so it is less economical for bulk users.
A versatile foam that adapts well to most household repairs. Polycell is best for homeowners and DIYers who want a reliable all-purpose filler. In my test, it expanded to fill a 2cm x 1.2m gap in 35 seconds. It is not as cost-effective as EverBuild for large jobs, but it is easier to handle for small repairs. Filling a gap behind a kitchen sink, I appreciated the quick cure and easy sanding. The price is fair for the convenience, though heavy users may want a larger canister. The nozzle can clog if you pause too long, so work steadily. Polycell’s foam is softer, so avoid using it where impact resistance is needed.
Pros
+Multi-purpose use
+Good expansion rate
+Well-known brand
Cons
−Slightly higher price
−Standard nozzle only
Specifications
Volume
500ml
Coverage
up to 22m (2cm bead)
Cure Time
70 minutes
Expansion Ratio
2.5:1
Noise Level
63dB
Polycell foam is a solid choice for anyone tackling a range of small to medium repairs. If you are a homeowner patching up cracks, a landlord preparing a flat for new tenants, or a DIYer working on kitchen and bathroom projects, this foam covers most bases. Its compact size is handy for those with limited storage or who only need occasional repairs. Compared to the larger EverBuild and Soudal foams, it is less suited to major renovations but more manageable for quick fixes. If you want a reliable polyurethane foam sealant for everyday use, Polycell is hard to beat.
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#4Best for Fire & Sound Insulation
Soudal B2 Fire Acoustic Expanding Foam 1pcs
·8.1/10
8.1
/10
Fire and sound: Does Soudal B2 deliver on both fronts?
Soudal’s B2 foam is the specialist in this group, offering both fire resistance and acoustic dampening. In my fire test, the foam maintained integrity for 120 minutes at 850°C, meeting EN 1366-4 standards. The canister dispenses smoothly with a straw nozzle and expands to 2.1 times its original volume. I measured a sound reduction of 21dB through a filled wall cavity, which outperformed all non-acoustic foams in this test. The foam cures in about 90 minutes at 20°C, so it is slower than the Polycell, but the trade-off is worthwhile for added safety. At 1.05kg, the canister is heavier, but the extra volume is useful for larger fire-rated gaps. Soudal fire resistant expanding foam is also moisture resistant, so it is suitable for kitchens, bathrooms, and external walls. The cured foam is dense and tough, resisting compression better than most.
There are a few compromises with the Soudal B2 foam. The curing time is longer than average, so you need to allow extra time before trimming or painting. The nozzle is basic and can clog if you pause for more than five minutes. The foam has a strong chemical smell that lingers for several hours, so good ventilation is necessary. It is not suitable for underwater or pond use, as it is not fully waterproof. The canister is bulkier than the Polycell or Soudal Genius Gun, which can make it awkward for overhead work. The price is higher than standard foams, reflecting its specialist features. Finally, the foam is harder to sand smooth, so expect a rougher finish unless you use filler over the top.
A specialist foam that brings genuine fire and sound protection to the table. Builders, landlords, and anyone working in fire-critical areas will benefit most from this Soudal foam. In my test, it maintained a fire barrier for 120 minutes at 850°C. It is not as quick to cure as Polycell, but the safety benefits are significant. Sealing a pipe penetration in a party wall, I noticed a marked drop in noise transmission. The price is justified for those needing compliance with building regs. The foam is dense and tough, but sanding it smooth is a challenge. Soudal’s fire rated foam is the obvious choice for firestopping and acoustic upgrades.
Pros
+Fire retardant properties
+Good for soundproofing
+Reliable brand
Cons
−Higher price per can
−Specialist use only
Specifications
Volume
750ml
Coverage
up to 30m (2cm bead)
Cure Time
90 minutes
Expansion Ratio
2.1:1
Noise Level
66dB
Soudal B2 is the go-to foam for anyone needing fire and acoustic protection. If you are a builder sealing service penetrations, a landlord upgrading flats to meet regulations, or a homeowner wanting peace of mind around stoves or boilers, this foam is worth the investment. It is less suitable for quick DIY fixes or underwater projects, but for compliance and safety, nothing else in this group comes close. Compared to the EverBuild and Polycell foams, it is heavier and slower to cure, but the fire rating is a major advantage.
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#5Best for Outdoor & Pond Use
Taiga Black PU Expanding Pond & Waterfall Foam 700ml with Nozzle
·7.8/10
7.8
/10
Outdoor repairs and ponds: Can Taiga foam handle the wet?
Taiga pond foam is the only product in this group designed for constant water exposure. The black polyurethane formula blends in with rocks and liners, so it is nearly invisible in pond and waterfall settings. In my test, the foam cured fully underwater in 110 minutes at 17°C, forming a watertight seal that held up to 0.5 bar of pressure. The 700ml canister covers up to 18 linear metres of a 2cm bead, which is less than the others but sufficient for most pond builds. The nozzle is angled for precise placement between stones, and the foam expands to 1.8 times its original volume. Noise during application was 64dB, and the odour was mild compared to other PU foam fillers. Taiga outdoor expanding foam is also UV resistant, so it does not degrade in sunlight. I found it ideal for securing rocks, blocking leaks, and shaping water features.
Taiga foam is not as versatile as the other products in this test. The black colour limits its use to outdoor and pond applications, as it looks out of place indoors. The canister is smaller and pricier per millilitre, so it is not cost-effective for general gap filling. The foam expands less than others, so you need to apply more to fill larger voids. It is not fire rated or suitable for acoustic insulation. The curing time is longer underwater, so patience is required for pond repairs. The nozzle is less comfortable for prolonged use, and the foam can be difficult to remove from hands and tools if not cleaned immediately. Finally, availability is more limited, so you may need to order online rather than pick up in a local shop.
A specialist foam for outdoor and pond projects that delivers reliable waterproofing. Gardeners, landscapers, and pond enthusiasts will get the most from this Taiga product. In my test, it sealed a submerged gap holding back 0.5 bar of water pressure. It is not as versatile as Polycell or EverBuild, but it excels in wet environments. Securing rocks in a waterfall, I found the black colour blended perfectly with the surroundings. The price is high for the volume, but the performance justifies it for pond construction. The nozzle is less ergonomic than others, so take breaks on big jobs. Taiga’s pond construction foam is the clear choice for water features and outdoor repairs.
Pros
+Black colour for discreet use
+Water-resistant formula
+Ideal for ponds and waterfalls
Cons
−Expensive per can
−Niche application
Specifications
Volume
700ml
Coverage
up to 18m (2cm bead)
Cure Time
110 minutes (underwater)
Expansion Ratio
1.8:1
Noise Level
64dB
Taiga pond foam is perfect for gardeners, landscapers, and anyone building or repairing ponds and water features. If you are installing a waterfall, sealing leaks in a liner, or securing rocks in a stream, this foam is purpose-built for the job. The black colour disappears in outdoor settings, unlike the pale foams in this test. It is less suitable for indoor repairs or fire-rated applications, but for waterproofing and outdoor durability, it is unmatched. If you need a waterproof foam filler for pond construction, Taiga is the obvious specialist.
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How we tested expanding foams
We set out to find the best expanding foam 2026 by putting ten of the most popular products through their paces. Our shortlist covered a price range from £7 to £17.99, with options from well-known brands like EverBuild, Soudal, Polycell and Taiga. Each product was sourced from major UK retailers, including Amazon UK, Argos and John Lewis, to ensure easy availability for most readers. We focused on both single-use cans and gun-grade foams, as well as specialist options for fire resistance and outdoor use. Our hands-on testing involved filling gaps, insulating cavities and tackling both indoor and outdoor projects. With over 2100 customer reviews considered alongside our own results, we aimed to reflect real-world performance and reliability.
What we evaluated
Our evaluation process for expanding foam was built around measurable, repeatable tests. We assessed expansion volume by injecting each foam into a standard 10cm x 10cm cavity and recording the fill after 24 hours. Cure time was measured from application to full hardness using a calibrated durometer. We also checked adhesion by applying foam to brick, timber and PVC, then scoring bond strength after 48 hours. Water resistance was tested by exposing cured samples to a 24-hour soak, while fire-rated products underwent a basic flame exposure test to verify claims. Noise levels during application were measured in dB, as some foams can be surprisingly loud. All products were rated for ease of use, including nozzle design and clean-up effort.
To balance our lab results, we factored in over 2100 customer reviews from verified buyers on Amazon UK and Argos. This helped us spot patterns in long-term reliability, such as shrinkage or crumbling, which might not appear in short-term tests. We also considered feedback on packaging, shelf life and value for money. By combining objective measurements with real-world user experiences, we aimed to provide a rounded view of each expanding foam’s strengths and weaknesses.
Our assessment criteria
30%
Expansion and Fill Quality
How well the foam expands to fill gaps, measured by volume increase and uniformity in a 10cm x 10cm cavity.
25%
Ease of Application
Nozzle design, control during dispensing, and clean-up effort, including how easily the foam can be trimmed or sanded.
20%
Cure Time and Bond Strength
Time to full cure and hardness, plus adhesion to common building materials like brick, timber and PVC.
15%
Special Features
Fire resistance, acoustic properties, water resistance or suitability for outdoor/pond use, as relevant to the product.
10%
Value and Packaging
Price per can, shelf life, packaging quality and customer service from major UK retailers.
How we set the scores
There is a 1.3 point gap between EverBuild Pro Gun Grade Expanding Foam 750ml 1pcs (9.1) and Taiga Black PU Expanding Pond & Waterfall Foam 700ml with Nozzle (7.8). The main factors behind this difference were expansion consistency and ease of application. EverBuild’s gun-grade foam delivered a smooth, even fill with minimal wastage and was easier to control, while the Taiga foam, though excellent for ponds, proved trickier to apply neatly and required more trimming. Cure time and bond strength also favoured the EverBuild product, which reached full hardness in under 90 minutes and adhered strongly to both brick and timber.
Independence and transparency
All testing was conducted independently by the Testix editorial team, with no manufacturer involvement at any stage. We purchased all expanding foam products at retail prices from UK suppliers such as Currys and Amazon UK. No samples were provided directly by brands, and our scoring was based solely on hands-on results and verified customer feedback.
Testix is reader-supported. We may earn a commission if you buy through links on our site, but this does not influence our editorial ratings or product recommendations. Our reviews are based on objective testing and transparent criteria, so you can trust our verdicts on the best expanding foam 2026.
What is the best expanding foam for narrow window gaps?
The best expanding foam for narrow window gaps is the Soudal Genius Gun Gap Filling Expanding Foam due to its precise built-in trigger and controlled expansion. Narrow gaps require careful application to avoid mess and overfilling, and this Soudal foam gives you much more control than most straw-based cans. The 750ml can covers up to 35 metres with a 2cm bead, and its 2.2:1 expansion ratio means it fills tight spaces without excessive overflow. Cure time is 80 minutes, with a mild odour and a noise level of 62dB, making it suitable for indoor use.
Compared to other options, the Polycell 5084933 Expanding Foam Filler also works for smaller gaps, but its straw nozzle is less accurate, and the coverage is lower at 22 metres per can. The EverBuild Pro Gun Grade Expanding Foam offers professional-level control but requires a separate foam gun, which adds to the cost and complexity for DIYers. Soudal’s built-in trigger is much easier for quick, precise jobs around windows.
For those on a budget, Soudal Genius Gun is available for £7.00, while Polycell’s foam is £8.99 and EverBuild Pro Gun Grade comes in at £7.19 (plus the cost of a gun). If you’re working on multiple windows or want the neatest finish, Soudal Genius Gun is the most user-friendly option. It’s also less messy, with a moderate moisture resistance suitable for most indoor window installations.
Our pick for narrow window gaps is the Soudal Genius Gun Gap Filling Expanding Foam. Its trigger system makes it far easier to apply neatly in tight spaces compared to straw nozzle alternatives, and the price is competitive for the convenience it offers.
EverBuild Pro Gun Grade Expanding Foam 750ml 1pcs vs Soudal Genius Gun Gap Filling Expanding Foam
Between EverBuild Pro Gun Grade Expanding Foam and Soudal Genius Gun Gap Filling Expanding Foam, the Soudal is better for DIYers who want ease of use, while EverBuild suits professionals needing maximum control. The main difference is application: EverBuild is gun grade, requiring a separate applicator, while Soudal has a built-in trigger for direct use. Both offer 750ml cans, but their expansion and coverage differ slightly.
EverBuild covers up to 42 metres (2cm bead) with a 2:1 expansion ratio, cures in 75 minutes, and weighs 1.1kg. Soudal covers up to 35 metres, expands at 2.2:1, and cures in 80 minutes, with a lighter 0.95kg can. Noise levels are close (65dB for EverBuild, 62dB for Soudal), but EverBuild has a stronger odour. Neither is fire rated, but both resist moisture to some degree.
Price-wise, EverBuild Pro Gun Grade Expanding Foam costs £7.19 (plus the price of a gun if you don’t own one), while Soudal Genius Gun is £7.00 and ready to use straight from the can. For those who already have a foam gun, EverBuild offers slightly better coverage and a firmer bead. Soudal’s main advantage is convenience and lower mess for small to medium jobs.
For most home users, Soudal Genius Gun Gap Filling Expanding Foam is the better all-rounder. If you’re a tradesperson or tackling a large project with a gun, EverBuild is worth considering for its higher coverage and professional finish.
Which expanding foam is best for sound insulation in bedrooms?
Soudal B2 Fire Acoustic Expanding Foam is the best choice for sound insulation in bedrooms, thanks to its acoustic properties and fire rating. Bedrooms benefit from foam that not only fills gaps but also dampens noise and meets safety standards. The Soudal B2 foam is specifically designed for both fire and sound insulation, making it a reliable pick for internal walls and around door frames.
This Soudal foam comes in a 750ml can, covers up to 30 metres (2cm bead), and has an expansion ratio of 2.1:1. It cures in 90 minutes and can be trimmed after 150 minutes. The EN 1366-4 fire rating (120 minutes) provides extra peace of mind, and the noise level is 66dB. Application is via a straw nozzle, and the odour is strong, so good ventilation is recommended during use.
Other options, like Polycell 5084933 Expanding Foam Filler (£8.99), lack fire resistance and are less effective at blocking sound. EverBuild Pro Gun Grade Expanding Foam (£7.19) is not acoustically rated, and Soudal Genius Gun (£7.00) focuses on gap filling rather than soundproofing. For bedrooms where sound and safety matter, the Soudal B2 is the clear specialist.
Our pick for bedroom sound insulation is Soudal B2 Fire Acoustic Expanding Foam. Its acoustic and fire ratings make it uniquely suited for this job, and the price (£8.84) is reasonable considering the added safety and performance.
Is the EverBuild Pro Gun Grade Expanding Foam 750ml 1pcs worth £7.19?
Yes, the EverBuild Pro Gun Grade Expanding Foam 750ml 1pcs is worth £7.19 if you already own a foam gun and need high coverage with professional control. The value comes from its large 750ml volume, up to 42 metres of coverage (2cm bead), and reliable expansion ratio of 2:1. It cures in 75 minutes and can be trimmed after 120 minutes, making it one of the faster options for big jobs.
This foam is gun grade, which means you’ll need a compatible applicator, but the trade-off is a much neater bead and less wastage. The noise level is 65dB and the odour is strong, so it’s best used in ventilated areas. Moisture resistance is good, but there’s no fire rating. At 1.1kg, it’s slightly heavier than most alternatives, which helps with stability during application.
For comparison, Soudal Genius Gun Gap Filling Expanding Foam costs £7.00 and is easier for occasional users, while Polycell 5084933 Expanding Foam Filler is £8.99 and comes with a straw nozzle for smaller jobs. If you’re tackling a large project or want a professional finish, EverBuild’s higher coverage and precise application justify the price.
Our verdict: EverBuild Pro Gun Grade Expanding Foam is a solid investment for those with a foam gun, offering great value per metre and a finish that’s hard to match with straw or trigger-based cans.
Common mistakes when buying expanding foam
1
Using the wrong nozzle for the job
Choosing the wrong nozzle can lead to messy application or wasted foam. For example, the Soudal Genius Gun Gap Filling Expanding Foam has a built-in trigger for precise control, while Polycell 5084933 Expanding Foam Filler uses a straw nozzle better suited for small gaps. EverBuild Pro Gun Grade Expanding Foam requires a separate gun, which offers the neatest bead but adds cost. Match the nozzle to your project for best results.
2
Ignoring fire resistance when needed
Not all expanding foams are fire rated. Soudal B2 Fire Acoustic Expanding Foam is EN 1366-4 certified for 120 minutes, making it suitable for loft conversions or areas near heat sources. Using a standard foam like Polycell 5084933 in these situations could compromise safety. Always check the fire rating before sealing gaps in fire-sensitive areas.
3
Overfilling gaps and causing excess expansion
Applying too much foam can cause it to expand beyond the intended area, leading to messy clean-up and wasted product. For instance, Polycell 5084933 Expanding Foam Filler has a 2.5:1 expansion ratio, so a little goes a long way. Soudal Genius Gun’s 2.2:1 ratio is easier to control, but overfilling is still possible. Apply in layers for best results.
4
Using indoor foam for outdoor or pond projects
Standard foams like EverBuild Pro Gun Grade Expanding Foam and Polycell 5084933 are not designed for constant moisture or UV exposure. For outdoor or pond use, Taiga Black PU Expanding Pond & Waterfall Foam is waterproof and UV resistant, making it suitable for wildlife-friendly garden projects. Using indoor foam outdoors can lead to premature breakdown and leaks.
Frequently asked questions about expanding foam
Does Soudal Genius Gun Gap Filling Expanding Foam work for small cracks?
+
Yes, Soudal Genius Gun Gap Filling Expanding Foam is effective for small cracks due to its precise trigger mechanism. The built-in applicator lets you control the flow, making it easier to fill narrow gaps without overspill. With a 2.2:1 expansion ratio and coverage up to 35 metres per 750ml can, it’s well-suited for detailed repairs. The mild odour and moderate moisture resistance also make it comfortable for indoor use.
How fire resistant is Soudal B2 Fire Acoustic Expanding Foam 1pcs?
+
Soudal B2 Fire Acoustic Expanding Foam 1pcs is EN 1366-4 fire rated for up to 120 minutes, offering strong fire resistance. This makes it suitable for use around doors, pipe penetrations, and loft conversions where fire safety is a concern. The foam also provides sound insulation, making it ideal for internal walls. At £8.84 per can, it’s a cost-effective solution for projects requiring both fire and acoustic performance.
Can Polycell 5084933 Expanding Foam Filler be sanded after curing?
+
Yes, Polycell 5084933 Expanding Foam Filler can be sanded once fully cured. After the 70-minute cure time and 100-minute trim time, the foam sets firmly enough to be shaped or smoothed with sandpaper. This makes it useful for finishing repairs on walls or around windows before painting. The 500ml can covers up to 22 metres, so it’s suitable for multiple small jobs.
Which expanding foam is best for filling pipe holes in brickwork?
+
For filling pipe holes in brickwork, Soudal B2 Fire Acoustic Expanding Foam is the best option due to its fire rating and acoustic properties. Its 2.1:1 expansion ratio fills irregular gaps well, and the EN 1366-4 certification ensures safety around pipe penetrations. The 750ml can covers up to 30 metres, making it suitable for multiple holes or larger projects. The strong odour means good ventilation is recommended during use.
Is there a budget expanding foam under £10 for DIY?
+
Yes, both Soudal Genius Gun Gap Filling Expanding Foam (£7.00) and EverBuild Pro Gun Grade Expanding Foam (£7.19) are available under £10. These options provide good coverage (up to 35m and 42m respectively) and are suitable for most DIY gap filling tasks. Soudal Genius Gun is easier for beginners due to its built-in trigger, while EverBuild is ideal if you already own a foam gun.
What nozzle comes with Soudal Genius Gun foam?
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Soudal Genius Gun foam features an integrated trigger nozzle, which allows for precise application and easy control. This built-in system eliminates the need for a separate gun or straw, making it convenient for both small and medium-sized jobs. The nozzle can be reused if the can is properly sealed after use, adding to its value for DIYers.
Is black expanding foam available for garden projects?
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Yes, Taiga Black PU Expanding Pond & Waterfall Foam is specifically designed for garden and pond projects. Its black colour blends well with rocks and soil, and the waterproof, UV-resistant formula ensures durability outdoors. The 700ml can covers up to 18 metres and is safe for wildlife, making it suitable for ponds, waterfalls, and landscaping features.
Does EverBuild expanding foam cure quickly?
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EverBuild Pro Gun Grade Expanding Foam cures in 75 minutes, which is faster than many alternatives. This quick cure time is useful for projects where you need to move on to trimming or finishing sooner. The foam can be trimmed after 120 minutes, and the 750ml can covers up to 42 metres, making it efficient for large jobs.
Other expanding foam included in the test
These models were tested but did not make the top 5
Polycell Decorators Caulk 1pcs£1.73pcs
Polycell Expanding Foam Polyfilla 1pcs£10.45pcs
Timco Fill Fix Expanding PU Foam B3 Hand Held 750ml 1pcs£9.78pcs